Note: Many of our articles have direct quotes from sources you can cite, within the Wikipedia article! This article doesn't yet, but we're working on it! See more info or our list of citable articles.
Chemical solution deposition (CSD) is one of the
most common processes for the fabrication of thin films,
specifically oxide films <ref>Handbook of Sol-Gel
Science and Technology: Processing, Characterization, and
Applications – Volume 1: Sol-Gel Processing. Hiromitsu
Kozuka, Sumio Sakka. Kluwer Academic Publishers. Norwell, MA
2005</ref>. It consists of the deposition of a
solution onto a surface during which chemical reactions occur in
order to synthesize the desired material. The final crystalline
material is achieved after a heat treatment. CSD was originally
developed in the mid 1980s <ref>Robert W. Schwartz
Chemical Solution Deposition of Perovskite Thin Films
Chem. Mater. 1997, 9, 2325-2340</ref>.
Fukushima and Budd were two of the early engineers who studied the
CSD process and made important findings <ref>Chemical
Processing of Ceramics 2nf Ed. Burtrand Lee and Sridhar
Komarneni. Taylor and Francis, Boca Raton, FL, 2005,
714-742</ref>. They showed that it was possible to achieve
bulk material properties in ferroelectric thin films made by this
process <sup>[2,3]</sup>. CSD consists of three main
processing steps <ref>K. Knoth, S. Engel, C. Apetrii, M.
Falter, B. Schlobach, R. Huhne, S. Oswald, L. Schultz, B.
Holzapfel. Chemical solution deposition of
YBa<sub>2</sub>Cu<sub>3</sub>O<sub>7-x</sub>
coated conductors. Current Opinion in Solid State and
Materials Science. 2006,10, 205-216</ref>.
A. Synthesis of the Precursor Solution: Combining the
essential chemical ingredients required for the formation of the
desired phase and appropriate to the chemical process chosen; all
the necessary cations that are required to synthesize the material
must be present in a homogeneous solution
<sup>[3]</sup>
B. The Coating or Deposition
Process: Creating the homogeneous precursor layers on the
desired substrate
C. Heat Treatments: Converting the
homogeneous, amorphous as deposited layers into the final
crystallized phase
There are many advantages CSD has over other
thin film deposition techniques, such as chemical vapor deposition
(CVD), physical vapor deposition (PVD), sputtering, or molecular
beam epitaxy (MBE). In chemical solution deposition, control of the
exact composition on a molecular level (local stoichiometry) is
possible <sup>[1,3]</sup>. It is easy to incorporate
multiple elements into the solution, which is a large advantage
when processing complex oxide films
<ref>Second-Generation HTS Conductors. Amit
Goyal. Kluwer Academic Publishers: P. Clem. Solution Deposition
of
YBa<sub>2</sub>Cu<sub>3</sub>O<sub>7-d</sub>
Coated Conductors. 2005</ref>. CSD is one of the
simplest and least expensive thin film fabrication processes
because typically no vacuum system or elaborate deposition chamber
is required. Low temperature synthesis of the thin films is
possible as well as being able to coat a large deposition area
<sup>[1,5]</sup>. The vaporization or ionization of the
solutions is not required for deposition. It produces films of high
purity and good homogeneity <sup>[1]</sup>. CSD is a
process which can be modified quickly in order to synthesize a new
material system that may not have been studied in a thin film form
<sup>[3]</sup>.
CSD also has some disadvantages
compared to conventional thin film processing. It is difficult to
deposit layers less than 30nm thick. Usually only polycrystalline
films are grown with this method. It is more difficult to grow
oriented or epitaxial films <sup>[3]</sup>. CSD is
generally not found in manufacturing.
A. Synthesis of the
Precursor Solution
There are multiple routes that can be
taken to prepare the chemical solution. CSD can be separated into
different categories. For the preparation of ferroelectric
materials the three categories include metal-organic decomposition
(MOD), sol-gel, and chelation <sup>[3]</sup>. According
to some scientists chelation is categorized as a form of the
sol-gel method because it is quite similar
<sup>[4]</sup>. Therefore the sol-gel process can be
subcategorized into different routes depending on the exact
chemistry involved. Modified versions include the chelate process,
the nitrate-citrate route, and the Pechini method
<sup>[4]</sup>. Each CSD route can be characterized by
the chemical reaction and the type of precursors used to make the
solution.
Most CSD solutions are created using metal-organic
compounds as the main source of cations. Before discussing the
different CSD routes, a quick explanation of the different
metal-organic precursors used will be given. The main solution
precursors can be divided in to three classes
<sup>[3]</sup>.