Karl Nessler was the son of a shoemaker from Todtnau, a small town located high in the Black Forest, just beneath the Feldberg. He got the idea for the perm early in his youth. He began an apprenticeship which he dropped. He worked in Basle and Milan in different jobs, learned Italian and French and finally moved to Geneva; there he worked again as a barber and hairdresser and finished his apprenticeship. Adapting to the French-speaking environment, he called himself Charles Nessler. Later, he moved to Paris, where he tested his first perm on a certain Katharina Laible from Ulm.
In 1902, another invention, artificial eyebrows, was patented in the United Kingdom. He moved to London and married Katharina Laible. His attempts to convince his English colleagues to use his invention failed, but his electric permanent wave machine was patented in London in 1909., . In 1912, some improvements of his apparatus were patented again. In 1914, he patented a last improvement before the outbreak of the war.
When the First World War broke out, he was interned and his assets confiscated as alien property. In 1915, he fled to the United States where he learned that counterfeited copies of his invention were already being sold. In April 1919, his improved Hair Curler was filed at the US Patent Office. He was already an American citizen. The holder of the patent was his Nestle Patent Holding Co. Inc. He developed a do-it-yourself kit for perms and opened a chain of hair saloons. In 1927, his chain had 500 employees, with branches in New York, Chicago, Detroit, Palm Beach and Philadelphia. The annual advertising budget was $300.000.
He amassed considerable wealth. During the hyperinflation in 1920s Germany, he donated the respectable sum of 20'000 Mark to the impoverished people of his hometown, but lost almost everything on Black Friday, 1929. His attempts to regain his losses were hindered by the breakout of the Second World War and never really succeeded.
On 22 January 1951, Karl Nessler died in Harrington Park, New Jersey.